PREP Grocers Stockpile, Build ‘Pandemic Pallets’ Ahead of Winter

TerryK

TB Fanatic
Interesting article, from the WSJ no less. Seems Grocers are learning from the past and are trying to prep for what is coming this winter. The article does say what individual chains are doing to prepare.

Grocers Stockpile, Build ‘Pandemic Pallets’ Ahead of Winter
Resurgence of Covid-19 cases and the impending holiday rush prompt retailers to sideline lean-inventory strategies





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An Associated Food Stores warehouse in Utah last March, when many parts of the U.S. were entering lockdowns.
Photo: Rick Bowmer/Associated Press




Sept. 27, 2020 5:30 am ET




Grocery stores and food companies are preparing for a possible surge in sales amid a new rise in Covid-19 cases and the impending holiday rush.

Supermarkets are stockpiling groceries and storing them early to prepare for the fall and winter months, when some health experts warn the country could see another widespread outbreak of virus cases and new restrictions. Food companies are accelerating production of their most popular items, and leaders across the industry are saying they won’t be caught unprepared in the face of another pandemic surge.

Southeastern Grocers LLC secured holiday turkeys and hams over the summer, months before it normally starts inventory planning, said Chief Executive Anthony Hucker. And grocery wholesaler United Natural Foods Inc. has loaded up on extra inventory of cranberry sauce, herbal tea and cold remedies, said CEO Chris Testa.

“We started talking about Thanksgiving in June. That’s earlier than we ever have,” he said.

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Associated Food Stores recently started building “pandemic pallets” of cleaning and sanitizing products so it always has some inventory in warehouses, said Darin Peirce, vice president of retail operations for the cooperative of more than 400 stores. The company is establishing protocols so it can better manage scenarios of high demand.



“We will never again operate our business as unprepared for something like this,” he said.

These changes, a reaction to the sudden and massive shortages grocers experienced in the spring, amount to a shift from the just-in-time inventory management practices that have guided the fast-moving retail business for decades.

Now, food sellers are stockpiling months, rather than weeks, worth of staples such as pasta sauce and paper products to better prepare for this winter, when people are expected to hunker down at home. Ahold Delhaize USA, SpartanNash Co. SPTN -2.55% and others say they are buying more food as soon as they can, stocking warehouses with wellness and holiday items. Many retailers are expanding distribution capacity, augmenting warehouse space and modifying shifts.

They say they want to be ready for a potential Covid-19 surge that experts are warning could hit as soon as this fall, as daily reported cases are increasing again in many states after falling in the summer. More than 200,000 people have died from the coronavirus in the U.S.

A fresh increase in demand in the event that officials reinstate restrictions on restaurants or workplaces would also run up against the normal holiday boom in grocery sales, further elevating demand for items like baking products, pasta, meat and paper towels.



Back in March, “we didn’t know what we didn’t know,” said Chris Lewis, executive vice president of supply chain at Ahold Delhaize’s Retail Business Services.

Ahold Delhaize, owner of the Giant and Food Lion chains, already has its holiday inventory in its warehouses. The grocer is also storing 10% to 15% more inventory than it did before the pandemic to ensure it won’t run out of fast-selling items.

Industry executives say they don’t think a potential wintertime burst in grocery demand will be as extreme as it was in March, when people panic-shopped, fearing grocery-store closures or food shortages. Consumers are better prepared this time around, said Sean Connolly, chief executive of Conagra Brands Inc. CAG 1.41%

Some retailers are also betting that recent investments in warehouses and e-commerce will help them meet demand for home deliveries in the coming months.


Still, some products such as cleaning wipes and canned vegetables remain hard for stores to obtain, partly because of continued high demand and because manufacturers are still trying to keep up. Some manufacturers are worried they will lose production capacity if infections break out among their workers or if other issues, such as lack of child care, prevent people from working.

Hormel Foods Corp. HRL 1.16% CEO Jim Snee said on a recent conference call that the company has 24% less inventory than a year ago. Its bacon, pepperoni, Skippy peanut butter and SPAM canned meat could run short if Covid-19 cases among workers interrupt production again, he said.

“We can’t afford any disruptions,” he said.

General Mills Inc. GIS 1.65% said it hasn’t caught up with demand for Progresso soup, Betty Crocker cake mixes and Pillsbury refrigerated dough. It is increasing its production capacity and has hired 30 new outsourcing partners since March. The company said the entire industry is still struggling to rebuild inventory on similar items.

Manufacturers have given priority to making their fastest-selling products, which has helped some items recover inventory in recent months.

General Mills and Kellogg Co. K 0.69% said they have been able to rebuild inventory in their cereal businesses, for instance. “Even if the consumer can’t find the exact flavor they want, we’ll still have something on the shelf,” General Mills CEO Jeff Harmening said in an interview Wednesday.

Campbell Soup Co. CPB 1.60% ’s overall inventory is only about halfway recovered, and the team is pushing hard to fully catch up by January, according to CEO Mark Clouse. It is racing to get its Chunky and condensed soups and Swanson broths back in stock and adding production capacity for snacks such as Pepperidge Farm Goldfish crackers and Cape Cod potato chips.

“A lot of this is going to boil down to how much capacity we’re able to generate,” Mr. Clouse said.


Hy-Vee Inc., a chain of more than 240 supermarkets in the Midwest, is stockpiling additional sanitizing, cleaning and paper products when possible, but full variety hasn’t returned, said CEO Randy Edeker.

Walmart Inc. WMT 0.42% Chief Financial Officer Brett Biggs said the company is overriding its grocery-ordering algorithms in many stores to build up extra inventory now, after decades of becoming increasingly lean.

“We’ve been playing catch-up,” Mr. Biggs said at a recent conference. “But you’ve got to have supply down the chain with our suppliers to be able to do that.”

Coca-Cola Co. KO 0.04% and its bottling network are still making fewer varieties of drinks to meet demand for its top beverages. That has made it difficult for shoppers to find things like Fresca and caffeine-free Diet Coke in the pandemic. Meanwhile, Coke’s business serving restaurants and other venues has suffered declines.

Coke CEO James Quincey said at a recent investor conference: “We have a clear strategy for how we want to come out of this crisis, but getting through the winter in the Northern Hemisphere will be the big test.”

—Jennifer Maloney contributed to this article.
 

Melodi

Disaster Cat
Yes, biggest problem I see for them is warehouse space.
It's gonna cost.
Us.
Be prepared for THAT, too.

Good find on this article. Thanks!
Well, there are a couple of signs so watch to see if this is a long-term or shorter-term trend (or they are hoping it is short-term).

IF, you see the actual building or repurposing of buildings as warehouses that is a dot, and if you notice some of the "Big Guys" companies or individuals are known to invest in real-world stuff like railroads start investing in warehouses or companies that run warehouses that is the second dot.
 

20Gauge

TB Fanatic
All them Big-Brain McKinsey and Booz MBA Plus consultants are being tossed out of corporate offices if they are talking lean inventory to almost ANYONE out there!!

Yep, the last 20 years of MBA Theory and teaching just got knocked into a cocked hat!

YAY!!!
I am going to disagree. They will be on the outs until it is bonus time. At that point, they will become popular again. What is putting them on the outs right now is the "lean" program can not survive a national shortage / disaster. Give them 6 months and they will be back at it as it is considered "money wasted" to have inventory.
 

20Gauge

TB Fanatic
Well, there are a couple of signs so watch to see if this is a long-term or shorter-term trend (or they are hoping it is short-term).

IF, you see the actual building or repurposing of buildings as warehouses that is a dot, and if you notice some of the "Big Guys" companies or individuals are known to invest in real-world stuff like railroads start investing in warehouses or companies that run warehouses that is the second dot.
and we have very little of that happening now. What we are seeing are "can we automate some more" or can we run "24/7" ?
 

Seeker22

Has No Life - Lives on TB
Well, there are a couple of signs so watch to see if this is a long-term or shorter-term trend (or they are hoping it is short-term).

IF, you see the actual building or repurposing of buildings as warehouses that is a dot, and if you notice some of the "Big Guys" companies or individuals are known to invest in real-world stuff like railroads start investing in warehouses or companies that run warehouses that is the second dot.

And if you see large amounts of professional grade Security Details getting hired to protect these warehouses 24/7, that is yet another dot. Without that added security, these things will just be targets of opportunity for thieves.
 

cyberiot

Rimtas žmogus
Well, there are a couple of signs so watch to see if this is a long-term or shorter-term trend (or they are hoping it is short-term).

IF, you see the actual building or repurposing of buildings as warehouses that is a dot, and if you notice some of the "Big Guys" companies or individuals are known to invest in real-world stuff like railroads start investing in warehouses or companies that run warehouses that is the second dot.

There is a bank of warehouses served by a railroad spur right over my back wall. I will take inventory of how many are vacant and report changes.
 

anna43

Veteran Member
I always stay stocked up. In October of each year I do a check of my pantry to be sure I'm supplied for the winter. Its 25 miles to the nearest grocery store and some winters I just don't want to drive due to ice and snow. Even if the highway is clear the city where I shop NEVER has the roads clear.
 

K99

Fridge Ranger
Also remember the goberment agencies are stocking up and sticking stuff away as well.
yes....huge warehouses in Wash state


From peanut butter to applesauce, Washington state stockpiles tons of food for the need ahead
Aug. 8, 2020 at 6:00 am Updated Aug. 8, 2020 at 7:49 am

Derek Sandison, director of the Washington state Department of Agriculture, tours a Fife warehouse Friday that’s packed with nonperishable food the state can tap if demand at food banks and other distribution centers soars amid the pandemic and resulting economic collapse. (Steve Ringman / The Seattle Times)


Treetop applesauce is among the many nonperishable foods stored in Covid Strategic Reserve the state has created at a warehouse in Fife. (Steve Ringman / The Seattle Times)


Gary Newte, Northwest Harvest procurement director, leads a tour of a  warehouse in Fife being used to stockpile nonperishable food the state can tap if demand at food banks and other distribution centers soars amid the pandemic and resulting economic collapse. Washington State Department of Agriculture Director Derek Sandison is walking at far right.  (Steve Ringman / The Seattle Times)


Some 194,000 one pound jars of peanut butter are stored at the Fife warehouse, along with tons of other nonperishable foods to help meet growing demand at food banks and other food distribution centers. (Steve Ringman / The Seattle Times)



1 of 4 | Derek Sandison, director of the Washington state Department of Agriculture, tours a Fife warehouse Friday that’s packed with... (Steve Ringman / The Seattle Times) More
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Anna Patrick
Project Homeless engagement editor
In Washington state’s new food warehouse, there’s enough Jif peanut butter to make nearly 3 million sandwiches.
Barilla pasta boxes stretch to the ceiling, 100,000 in all. Large stacks of TreeTop applesauce, pancake mix and canned green beans sit on pallets, like soldiers waiting to be sent into duty.
Since the coronavirus crisis first rocked Washington in March, nonprofits and state agencies working in food assistance have been forced to draw a completely new road map for getting food to people who need it.
The warehouse in Fife is part of that new model. After seeing food banks struggle to meet demand once the pandemic hit and the economy tanked, the Washington state Department of Agriculture (WSDA) began preparing to buy and stockpile tons of food to ward off a shortage in the months ahead.
The new stockpile is driven by two major factors: A nearly doubling in demand for food assistance across the state and a national food supply chain that is bogged down amid an overwhelming surge in demand.
As many as 2.2 million Washingtonians — about 30% of the state’s population — are facing food insecurity, according to Katie Rains, WSDA food policy advisor. That’s more than double the 850,000 state residents who sought help from food assistance programs last November, before the pandemic.
We’ve been in this very desperate situation starting toward the end of March,” said WSDA Director Derek Sandison. “This [warehouse] is a continuation of our efforts to make sure we have fusions of product that will help us to continue to weather the storm.”
The storm took hold in mid-April, Sandison said during a tour of the warehouse on Friday. That’s when the state’s three main food bank distributors — Food Lifeline, Northwest Harvest and Second Harvest — told the WSDA that based on the spike in requests for food assistance, the organizations had roughly a two-week supply of food for hunger relief.
“We went into panic mode,” Sandison said. “That’s not an exaggeration. … So we jumped in with both feet and started active procurement on our end.”
But as the WSDA was trying to buy as much nonperishable food as it could to increase the state’s emergency reserves, so was everyone else.
Not only was the WSDA competing with other states and large national food-assistance programs, it also faced competition from grocery stores as national supplies of products such as pasta and peanut butter were becoming increasingly hard to come by.
“Peanut butter was a very highly wanted and needed commodity,” said Gary Newte, sourcing and product director for Northwest Harvest. “Peanut butter prices have probably tripled in the last three to four months.”
These high costs are having significant effects on the big food bank distributors’ bottom lines.
“Over a seven-month span during this crisis, we’ll spend more on purchasing food than we have for the previous four years combined,” said Thomas Reynolds, CEO of Northwest Harvest.
And six months into the pandemic and economic crisis, those costs haven’t gone down, Newte said. Many food distributors are still waiting on food they ordered months ago, he said.

“I bought a couple loads of product yesterday that will arrive in October,” Newte added. Most bulk food orders, he said, could take anywhere from six to 12 weeks to arrive.
That’s where the state’s new emergency food reserve comes in.
Since July 1, the WSDA has purchased between 1,200 to 1,300 pallets of food. The space owned and operated by the firm Golden Services can hold up to 2,000 pallets of nonperishable food.
So far, $6.1 million has been spent on 4,000-pallets of food, Rains said. Only about a quarter of the orders have arrived.
Since the crisis, WSDA has received $76.2 million in state and federal emergency funding and has a request for another $13.8 million pending.
But even if the additional funding comes in, Rains said, “this will still only support WSDA’s COVID-emergency-food response through the end of the calendar year 2020.”
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With the food reserve in place, rather than having to wait up to three months for a new shipment of pasta to come in, Sandison said the warehouse will be able to supply distributors like Northwest Harvest with the product they need in 24 to 48 hours.
The new food reserve is a cushion against whatever supply chain upheavals or demand spikes lie ahead, Reynolds said.
Reynolds and others worry about an increase in demand with the expiration of enhanced federal unemployment benefits at the end of July. Some food banks are already reporting an increase in visitors, Rains said.
“The need is so high across the state,” Newte said, “that even as we have ebbs and flows, there’s already a need for everything that’s in [that warehouse].”
 

Faroe

Un-spun
Vermin and thieves. Both like pasta.
Not saying the merchants can't make money by stocking up in a warehouse, but there were good financial reasons for keeping a lean inventory.
 

Publius

TB Fanatic
I remember years back we had a thread or two on how these major supermarket chains were storing large stock piles of dry & canned goods in various underground facilities around the country, so what ever happened with that?
 

Luddite

Veteran Member
Our area (Appalachia) has many sq ft of unused space. Old Wally worlds and empty K marts.
One was getting loaded with pallets of MREs early in covid. I was sent a pic by someone that watched the driver open the trailer. (Sender has eaten them for years on different deployments )

My example was not to drift thread but to show hiding in plain sight might not involve much exterior security.
 

Meemur

Voice on the Prairie / FJB!
Personal observation: HyVee has been adding warehouse space around the Des Moines metro. They are already expensive, but if it's a choice between paying a little more and not being able to get something at all, I know what I will choose.

That said, I've been working on my winter pantry, too. My Christmas shopping is almost finished.
 

packyderms_wife

Neither here nor there.
Still, some products such as cleaning wipes and canned vegetables remain hard for stores to obtain, partly because of continued high demand and because manufacturers are still trying to keep up.

In the Aldi Nerd group there are a lot of members there stockpiling canned goods, when the topic comes up the response is almost always is "I won't be caught unprepared like that ever again". As to how much food they've managed to squirrel away I do not know but I know the sentiment has been contagious.
 

packyderms_wife

Neither here nor there.
I'd be amazed if there is actually warehouse capacity to hold meaningful amounts of stuff.

HyVee just threw up three huge warehouses on the east side of Ankeny, and there are two going up here in town and I know for a fact that there are several HyVee warehouses in Des Moines because I've toured them. Fareway also has huge warehouses in Boone and near Cherokee, Iowa, and I'm pretty sure they have some on the east coast of Iowa for the quad city area. Local super WM's are changing the backs of their stores to include more inventory. Got to take a peak yesterday, what used to be a huge empty room is now packed to the rafters with pallets of goods.
 

NoDandy

Has No Life - Lives on TB
I am going to disagree. They will be on the outs until it is bonus time. At that point, they will become popular again. What is putting them on the outs right now is the "lean" program can not survive a national shortage / disaster. Give them 6 months and they will be back at it as it is considered "money wasted" to have inventory.
Ah yes, the philosophy of JIT. All the rage with the bean counters. But it fails to remember the other business tactic " you cannot sell it if you do not have it "
Vermin and thieves. Both like pasta.
Not saying the merchants can't make money by stocking up in a warehouse, but there were good financial reasons for keeping a lean inventory.
True, but if a retailer has the ability, it makes tremendous financial sense to stock up, at the appropriate time, in the appropriate market, with the appropriate product, all in the appropriate manner.
 

packyderms_wife

Neither here nor there.
I am going to disagree. They will be on the outs until it is bonus time. At that point, they will become popular again. What is putting them on the outs right now is the "lean" program can not survive a national shortage / disaster. Give them 6 months and they will be back at it as it is considered "money wasted" to have inventory.

yes and no, if we go to war with China that inventory will suddenly become quite valuable... and I believe war with china to be inevitable.
 

parsonswife

Veteran Member
I'd be amazed if there is actually warehouse capacity to hold meaningful amounts of stuff.
I’m in the back rooms of all the chain stores and they have NO ROOM to store much more.

Beer and soda back stock takes up 90% of the space. What you see on the shelf is pretty much it.

Unless the individual suppliers such Nabisco and the wholesalers like United or Harbor gain significant new storage AND hire new CDL-A drivers to cover the routes then we shall still see shortages.
It would just take Antifa to take out a major bridge or two and folks would be really screwed.

I saw the beer shelves empty after the fires here in my AO shut down Columbia Wholesalers from getting access to their Southern Oregon warehouse.
 

20Gauge

TB Fanatic
I’m in the back rooms of all the chain stores and they have NO ROOM to store much more.

Beer and soda back stock takes up 90% of the space. What you see on the shelf is pretty much it.

Unless the individual suppliers such Nabisco and the wholesalers like United or Harbor gain significant new storage AND hire new CDL-A drivers to cover the routes then we shall still see shortages.
It would just take Antifa to take out a major bridge or two and folks would be really screwed.

I saw the beer shelves empty after the fires here in my AO shut down Columbia Wholesalers from getting access to their Southern Oregon warehouse.
Beer and soda are usually the first to go....
 

packyderms_wife

Neither here nor there.
I’m in the back rooms of all the chain stores and they have NO ROOM to store much more.

Beer and soda back stock takes up 90% of the space. What you see on the shelf is pretty much it.

Unless the individual suppliers such Nabisco and the wholesalers like United or Harbor gain significant new storage AND hire new CDL-A drivers to cover the routes then we shall still see shortages.
It would just take Antifa to take out a major bridge or two and folks would be really screwed.

I saw the beer shelves empty after the fires here in my AO shut down Columbia Wholesalers from getting access to their Southern Oregon warehouse.

Local Fareway was rebuilt, what used to be a small meat locker for the butcher counter and backroom is now four times the size it was.
 

Meemur

Voice on the Prairie / FJB!
War changes the game.
I don't believe war was part of the original premise.

Maybe not, but I'm becoming convinced that a hot war that the US is directly involved in will happen before the end of 2020. This is a "feeling." I have zero inside information.

Ultimately, it doesn't matter why one preps. The important thing is to have some necessary items on hand, arranged neatly, in some easy to access storage.

Even a copy paper box full of canned soup, canned tuna, Wasa crackers, peanut butter, instant coffee or tea is better than nothing!
 

20Gauge

TB Fanatic
Maybe not, but I'm becoming convinced that a hot war that the US is directly involved in will happen before the end of 2020. This is a "feeling." I have zero inside information.

Ultimately, it doesn't matter why one preps. The important thing is to have some necessary items on hand, arranged neatly, in some easy to access storage.

Even a copy paper box full of canned soup, canned tuna, Wasa crackers, peanut butter, instant coffee or tea is better than nothing!
That copy paper box would put you ahead of 90% of the population.
 
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